This development fills a gap in the portfolio: efficient low-temperature products have been available for spray degreasing for some time, but not for the dip cleaning process. This is indispensable when complex geometries, concealed cavities or hard-to-reach surfaces need to be cleaned. As mechanical support is less effective here, powerful chemicals are crucial to ensure consistently high quality even at reduced temperatures.
Bonderite C-AD 20202 can be integrated into existing systems without investment by replacing the previous dip surfactant. Tests such as the water break test prove complete surface wetting and thus optimal conditions for subsequent conversion treatment such as phosphating or nano conversion layer. Even under demanding conditions, such as with non-water-miscible deep-drawing agents or components with complex structures, the new low-temperature dip surfactant achieves stable results. In addition to its technical performance, it offers clear economic advantages: the reduced bath temperature significantly lowers energy consumption and has an immediate impact on operating costs. If warm spray degreasing is used upstream, there is no need to heat the dip degreasing process at all. Chemical consumption is roughly the same as with the surfactant used previously, so procurement and storage remain unchanged. There are no investment costs, as savings are achieved from the very first day of use.
Initial practical applications confirm the broad range of uses, from the automotive industry to agricultural and construction machinery manufacturers to metalworking companies. Before implementation, Henkel recommends checking the oil and grease characteristics of the respective processes to ensure optimum performance. “With Bonderite C-AD 20202, we combine the highest cleaning quality with measurable savings in energy consumption and CO₂ emissions. For our customers, this is an immediately effective measure for saving costs and resources without additional investments or technical adjustments,” explains Andy Bender, Field Technical Service at Henkel. The market launch underscores Henkel's commitment to developing solutions that meet both economic and environmental requirements and support the transition to more sustainable production processes.